Caterpillar Maintenance & Support Caterpillar Service, Parts & Maintenance Manuals Caterpillar Service Manuals & Parts Manuals. CAT PDF Service Manuals – The CAT PDF service manual contains information on how the major operating systems work, testing, adjusting and troubleshooting guides, as well as disassembly and assembly procedures for your Caterpillar.
- This operation and maintenance manual is intended for serve caterpillar lift trucks GP40K, GP40KL, GP45K, GP50K, DP40K, DP40KL, DP45K, DP50K. This manual contains information necessary for the operation and “do-it-yourself” maintenance of standard lift trucks.
- This service manual provides detailed service information, special instructions for repair and maintenance, service and any additional information Caterpillar Lift Trucks GP40K, GP40KL, GP45K, GP50K, DP40K, DP40KL, DP45K, DP50K.
- Sep 07, 2017 This is the Highly Detailed factory service repair manual for theCATERPILLAR CAT GP25 FC FORKLIFT LIFT TRUCKS, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. They are specifically written for the do-it-yourself-er as well as the experienced mechanic.CATERPILLAR CAT GP25 FC FORKLIFT LIFT TRUCKS Service Repair Workshop.
Product Description
This service manual provides detailed service information, special instructions for repair and maintenance, service and any additional information Caterpillar Lift Trucks GP40K, GP40KL, GP45K, GP50K, DP40K, DP40KL, DP45K, DP50K.
This manual contains detailed diagrams and charts that help to carry out installation or removal of any parts lift trucks.
Service manual allows to detect and eliminate problems and inaccuracies.
Service manual comes in PDF format, includes 420 pages. All pages are printable. To view this information you need to install Adobe PDF Reader.
Serial numbers:
GP40K ET29C – 00011- up TB45 gasoline engine
GP40KL ET29C – 50001- up TB45 gasoline engine
GP45K ET29C – 80001- up TB45 gasoline engine
GP50K ET33B – 50001- up TB45 gasoline engine
DP40K ET19C – 00011- up S6S diesel engine
DP40KL ET19C – 50001- up S6S diesel engine
DP45K ET19C – 80001- up S6S diesel engine
DP50K ET28B – 50001- up S6S diesel engine
GROUP INDEX:
GENERAL INFORMATION - Model View, Truck Models Covered, Serial Number Locations, Chassis and Mast Model Identification, Dimensions, Technical Data
COOLING SYSTEM - Structure, Removal and Installation, Inspection and Adjustment
ELECTRICAL SYSTEM - Structure and Functions, Disassembly and Reassembly, Major Electrical Components, Lamp Bulb Specifications, Battery Maintenance, FC (Finger-Tip-Control System), Troubleshooting, Electrical Schematics
POWER TRAIN - Removal and Installation
POWERSHIFT TRANSMISSIONS - 1-Speed Transmission (GP40K, GP40KL, GP45K, DP40K, DP40KL, DP45K), Structure and Functions, Removal and Installation, Torque Converter, Transmission, Control Valve, Adjustment, Automatic 2-Speed Transmission (GP50K, DP50K), Transmission, Selector Valve, Adjustment, Troubleshooting, Service Data
FRONT AXLE AND REDUCTION DIFFERENTIAL - Structure and Function, Removal and Installation, Axle Shafts and Hubs, Reduction Differential, Troubleshooting, Service Data
REAR AXLE - Structure, Removal and Installation, Rear Axle Assembly, Steering Cylinder, Adjustment, Troubleshooting, Service Data
BRAKE SYSTEM - Structure and Functions, Master Cylinder, Wheel Cylinders, Wheel Brakes, Inspection and Adjustment, Troubleshooting, Service Data
STEERING SYSTEM - Structure and Functions, Removal and Installation, Steering Valve, Troubleshooting, Service Data
HYDRAULIC SYSTEM - Structure and Functions, Removal and Installation, Hydraulic Pump (Gear Pump), Lift Cylinders, Tilt Cylinders, Flow Regulator Valve, Down Safety Valve, Inspection and Adjustment, Testing,
Troubleshooting, Service Data MC Control Valve, FC Control Valve
MASTS AND FORKS - Structure, Removal and Installation, Disassembly and Reassembly, Inspection and Adjustment, Troubleshooting, Service Data
SERVICE DATA - Tightening Torque for Standard Bolts and Nuts, Maintenance Schedule, Parts To Be Changed Periodically, Location of Periodic Replacement Parts, Lubrication Instructions, Special Tools
OPTIONS - Radiator Screen Kit, Radiator Plate-Fin Type Kit, Elevated Exhaust Kit, Anti-corrosion Radiator Kit, Front Axle Breather Kit, Pre-cleaner Kit
1300 Solenoid for changing the direction of movement of the elevator
1301 The gas supply valve solenoid (GAV) in the cylinder No.1
1302 The solenoid of the valve of giving of gas (GAV) in the cylinder №2
1303 The solenoid of the valve of giving of gas (GAV) in the cylinder №3
1304 The solenoid of the valve of giving of gas (GAV) in the cylinder №4
1305 The solenoid of the valve of giving of gas (GAV) in the cylinder №5
1306 The solenoid of the valve of giving of gas (GAV) in the cylinder №6
1307 The solenoid of the valve of giving of gas (GAV) in the cylinder №7
1308 The solenoid of the valve of giving of gas (GAV) in the cylinder №8
1309 The gas valve (GAV) solenoid in the cylinder No. 9
13010 The solenoid of the valve of giving of gas (GAV) in the cylinder №10
1311 The gas supply valve solenoid (GAV) in cylinder No. 11
1312 The gas supply valve solenoid (GAV) in the cylinder No. 12
1313 The solenoid of the valve of giving of gas (GAV) in the cylinder №13
1314 The gas valve (GAV) solenoid in the cylinder No.14
1315 The gas valve (GAV) solenoid in the cylinder No.15
1316 Gas supply valve solenoid (GAV) in cylinder No.16
1317 The solenoid valve of the gas supply (GAV) in the cylinder number 17
1318 The solenoid of the valve of giving of gas (GAV) in the cylinder №18
1319 The solenoid of the valve of giving of gas (GAV) in the cylinder №19
1320 The solenoid of the valve of giving of gas (GAV) in the cylinder №20
1321 Screw stop limit sensor
1322 Screw return switch
1323 Screw slip stopper solenoid
1326 Code of the location of the electronic control unit (ECM)
1327. The left brake pedal position sensor
1328 Right-hand brake pedal position sensor
1329 The contact sensor of the left brake pedal
1330 Right brake pedal sensor connector
1401 Transmission gear solenoid # 1
1402 Transmission Gear Solenoid # 2
1403 Gearbox solenoid # 3
1404 Transmission Gear Solenoid # 4
1405 Transmission Gear Solenoid # 5
1406 Gearbox solenoid # 6
1407 Transmission Gear Solenoid # 7
1408 Transmission Gear Solenoid # 8
1409 Transmission gear solenoid # 9
1410 Gearbox solenoid №10
1411 Transmission Gear Solenoid # 11
1412 Gearbox solenoid №12
1413 Gearbox solenoid # 13
1414 Transmission Gear Solenoid # 14
1415 Gearbox solenoid # 15
1416 Gearbox solenoid # 16
1417 Transmit Solenoid # 17
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1418 Gearbox solenoid # 18
1419 Gearbox solenoid № 19
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1420 Transaxle Solenoid